Design for Assembly and Disassembly of Battery Packs
Design for Assembly and Disassembly of Battery Packs Master''s Thesis in Product Development CHALMERS UNIVERSITY OF TECHNOLOGY Gothenburg, Sweden 2019 . MASTER''S
(PDF) Flexible Batteries
Li-ion batteries are the key enabling technology in portable electronics applications, and such batteries are also getting a foothold in mobile platforms and stationary
collaborative disassembly of end-of-life power batteries based on
the flexible disassembly requirements of power batteries with various varieties and retirement conditions. Secondly, it proposes a KT-based AR-HRC disassembly sequence planning
Disassembly automation for lithium-ion battery systems using a flexible
Hence, this contribution presents the challenges of disassembly automation in the special context of lithium ion battery technology in general. Furthermore, a flexible gripper
Concepts and Requirements for Flexible Disassembly Systems
Blueprint for flexible disassembly system The state of the art exposes subsystems with various mani- festations which fulfil the requirements for flexible disassembly
1. Flexible batteries
The flexible battery market is expected to expand rapidly in the coming years. One study forecasts that the global flexible battery market will grow by $240.47 million from 2022-2027, accelerating at a compound annual
Non-destructive disassembly of battery packs
As part of this project, Liebherr is developing strategies and processes for the automated disassembly of high-voltage battery systems and assessing the automation capability of used
Flexible Automation for Battery Dismantling
Comau is developing a robotized electric battery dismantling cell as part of its on-going commitment to advancing sustainable electric mobility solutions. Fl...
Review End-of-life electric vehicle battery disassembly enabled
End-of-life electric vehicle battery disassembly enabled by intelligent and human-robot collaboration technologies: A review This survey aims to provide a systematic
Automating the Process of EV Battery Recycling | ASSEMBLY
The only hitch is to find a way to safely and cost-effectively disassemble EV battery packs. Today, the process is almost entirely manual. "Because it''s so labor-intensive,
Flexible battery: the new energy of the curved future
A flexible battery is a new battery technology capable of bending and folding without affecting its performance. These batteries are typically made from lightweight, thin materials, offering high
Human-robot collaboration disassembly planning for end-of-life
The proposed task allocation and sequence planning method is validated in two case studies involving an electric motor and a power battery from an EoL vehicle and
Comau for battery recycling technologies
Gian Carlo Tronzano, Head of Battery Cell Global Competence Center at Comau, talked about the benefits of Comau''s Flex-BD robotic system as part of the European
Laser-based battery pack disassembly: a compact benchmark
The part-related criteria described in [37] are applied to the battery pack as a part. The main challenge posed by the battery pack is its wide range of designs [11, 42]. This
Non-destructive disassembly of battery packs
Liebherr-Verzahntechnik GmbH uses its tried and tested automation technology for this and is working with research and industry to develop scalable, flexible solutions for the automotive
Energetic and durable all-polymer aqueous battery for
The fabricated flexible battery still delivers a specific All assembly and disassembly processes of batteries were E. et al. Sustainable recycling technology for Li-Ion
Artificial Intelligence in Electric Vehicle Battery Disassembly: A
The rapidly increasing adoption of electric vehicles (EVs) globally underscores the urgent need for effective management strategies for end-of-life (EOL) EV batteries.
Automated Production Systems: Autonomous Disassembly
Disassembly has been shown to produce better quality recycled battery materials than direct shredding but is difficult in practice due to the complexity and variety of
Robotics for electric vehicles battery packs
This literature review focused on battery pack disassembly through automatic machines, privileging robotic solutions. The interest in using robots for disassembly devices at their EoL has become increasingly
Comau is developing Flex-BD
Flex-BD is a robotized system that automates the entire process of dismantling worn-out electric batteries using a highly flexible, repeatable and standardizable process. Now, having validated the proof-of-concept, Comau
Oak Ridge Demos AI-Driven Robotic Battery Disassembly
By Allison Proffitt . August 23, 2021 | Researchers at the Department of Energy''s Oak Ridge National Laboratory have developed a robotic disassembly system for
Jinhua Xiao''s lab | Wuhan University of Technology (WHUT)
Jinhua XIAO received the Ph.D. degree in mechanical engineering from University of Technology of Compiegne, France, in 2019. He is currently with the Laboratory of Smart Manufacturing,
End-of-Life Electric Vehicle Battery Disassembly Enabled by
disassembly technology for EoL LIBs, which is a critical enabler for EV LIB recycling. First, based on a detailed analysis of major challenges incurred by large-scale EoL LIBs, two
collaborative disassembly of end-of-life power batteries based on
disassembly and recycling need to meet the requirements of flexi-bility. To address the issues discussed above, this paper proposes a knowledge transfer (KT)-based reality-assisted
End-of-life electric vehicle battery disassembly enabled by
Given that landfilling EoL EV LIBs generates substantially negative impacts on the environment, it is imperative to develop economically and ecologically sound LIB recycling
Flexible battery
Flexible Li batteries have been embedded into dental braces for powering light-emitting diodes in light-assisted therapy A flexible lithium-ion polymer battery. Flexible batteries are batteries,
Flex-BD – Comau technology for Flexible Battery
Comau has renewed its commitment to the EU''s Flexible Battery Dismantling (Flex-BD) project for the second year, to help deliver a fundamental pillar on the path towards a truly circular economy. Flex-BD is a
Disassembly automation for lithium-ion battery
A flexible gripper system is presented in detail to show how the disassembly process can be supported by automation and the control architecture and the integrated functionalities, such as voltage or resistance measurement, are
Robotics for electric vehicles battery packs disassembly
This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete
Developing a safe and fast method for disassembling and reusing
Before the robot gripper arms start to disassemble the electric car battery, the artificial intelligence has detected all the battery parts and calculated their exact location. "The
6 FAQs about [Flexible battery disassembly technology]
Can a robotic cell disassemble a battery pack?
The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and productivity. The paper introduces guidelines for designing a robotic cell to disassemble a battery pack with the support of an operator.
How to design a battery disassembly system?
The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
What is Comau's flexible battery dismantling project?
• The Comau-designed cell will facilitate the manipulation of low-charge batteries while minimizing risks to operators and equipment Comau has renewed its commitment to the EU’s Flexible Battery Dismantling (Flex-BD) project for the second year, to help deliver a fundamental pillar on the path towards a truly circular economy.
How ATEX 3 battery pack was disassembled?
Following the recommendations given after the safety analysis, as a specific potentially explosive atmosphere (ATEX) 3 zone, the battery pack was manually disassembled. The manual disassembly brought to a disassembly procedure which was decomposed and analysed to identify how to automate the same operations with a robot.
How difficult is it to automate battery disassembly?
However, the current lack of standardisation in design remains a significant barrier to automating battery disassembly . Additionally, the uncertain conditions of end-of-life or damaged EVBs add to the complexity of executing the disassembly process effectively.
Can a battery pack be disassembled?
Current battery packs are not designed to be disassembled, spaces between modules are narrow, and joint technologies are mostly irreversible (e.g., glued parts, welded plates, one-way screws), bringing to a difficult non-destructive disassembly.