The coupling relationship between the preheating time and the maximum temperature difference during the preheating process is studied and multi-objective optimization is carried out based on the
The optimal current for TEC cooling has been found to range from 5.5 A to 6.0 A, depending on the maximum battery temperature: Assumption of constant thermoelectric properties, the absence of dynamic analysis and the focus on steady-state conditions, which may not fully capture transient behaviours and real-world variability: 9: Song et al
The continuous low temperature in winter is the main factor limiting the popularity of electric vehicles in cold regions. The best way to solve this problem is by preheating
This paper studies the charge-discharge performance of a [email protected] LiMn 2 O 4 battery in a 8×8 wheeled electric vehicle from 20 °C to −40 °C. Awide-line metal film is proposed to heat the battery so as to meet the
The results reveal that the proposed designs can effectively preheat the battery with a temperature rise higher than 10°C. The single-PCM design using LiNO 3 ·3H 2 O shows
Electric vehicles can effectively make use of the time-of-use electricity price to reduce the charging cost. Additionally, using grid power to preheat the battery before
Some embodiments include a system, that includes an electric motor coupled to propel an electrical vehicle, a battery coupled to power the motor, a preheating system coupled to preheat the battery, a battery temperature comparator to compare a temperature of the battery to a target preheated temperature and to provide a battery below temperature signal when the battery
Simulation results indicate that at a $-$ 20 $^{circ}$ C ambient temperature, grid-and battery-powered preheating solutions could cut energy usage by 48.30% and 44.89%, respectively, compared to
It proves that the cPCM based thermal management system can rapidly preheat the battery pack at low temperatures. When the temperature of battery pack increased to 10 °C, the battery packs were discharged at 12.8 A (2 C-rate). Fig. S4 also shows the temperatures of the battery packs with and without cPCM at 2 C-rate discharge period. The
This method effectively addresses the low-temperature preheating issue in hybrid vehicles. At −20 °C, it can rapidly preheat the battery to 30 °C with minimal energy consumption, while also applying thermal energy to heat the engine cylinder to 40 °C. This approach improves the operating conditions of both the electric battery and the engine.
Therefore, the heating target temperature that ensures the average temperature of the battery pack is above 0 °C during the charging process is not constant. It is necessary to study the battery low-temperature charging preheating strategy and adjust the battery preheating target temperature according to the actual situation.
When the power of heating films is 1 W, 3 W, and 5 W, it takes 395 s, 190 s and 126 s to preheat the battery temperature from − 10°C to 25°C, respectively. Additionally,
In order to explore the influence of HTF temperature on the preheating performance of the battery, the temperature of HTF was selected as 25 °C, 30 °C, 35 °C, 40 °C, 45 °C, and 50 °C to simulate the preheating of the battery at different ambient low temperatures, respectively. The results are shown in Fig. 9. We found that when the HTF
safe battery operations at extreme temperatures, especially below −20 °C. To address this problem, many effort s at the battery material level have been made, including the improvements in the elec- trolyte, anode, and cathode materials, to improve Li-ion battery performance at low temperatures to some extent [25]. Neverthe-
Keywords: Lithium-ion battery, Preheating, Low temperature, Polyimide flexible film 1. Introduction Lithium-ion batteries (LIBs) have been the main power supplies for electric vehi- and cannot meet the requirements of rapid preheating in low temperature environ-ments [19]. Then, the liquid heating has high thermal conductivity and good
The electrothermal jacket preheating method can restore the battery to the normal working temperature range in about ten minutes with uniform temperature distribution,
The best battery heating design must meet two goals: heating the battery in the shortest time possible and maintaining the temperature uniformity of the battery. 11 The maximum temperature difference between batteries cannot exceed 5 K. 12 Nowadays, battery preheating methods are mainly divided into external heating and internal heating. 13 External heating usually uses air
To improve the low-temperature charge-discharge performance of lithium-ion battery, low- temperature experiments of the charge-discharge characteristics of 35 Ah high-power lithium-ion batteries have been conducted,
When the temperature deviation e (k) is significantly positive, meaning that the maximum temperature T of the battery pack is substantially higher than the target temperature T 2, the heat dissipation provided by the thermal management system is considerably less than the heat generated by the battery pack. Therefore, the heat dissipation of the thermal management
In this study, we investigated the possibility of timing control to simultaneously obtain balanced temperature and state of charge (SOC) between each cell by considering
Download Citation | On Dec 1, 2023, Yongqi Wang and others published Design and experiment of a low-temperature charging preheating system for power battery packs with an integrated dissipative
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As the proposed TESS is expected to perform battery preheating in cold climates, its discharging temperature should be higher than the ambient temperature. The range of ambient temperature in which proposed TESS needs to perform battery preheating is considered as 5–15 °C.
Power battery packs have relatively high requirements with regard to the uniformity of temperature distribution during the preheating process. Aimed at this
According to the study of Wang et al. [8], preheating strategies can reduce electric vehicle operating costs by 22.3%.However, extreme temperatures limit the performance and charging of EVs in a number of ways [9].Lei et al. [10] investigated the low-temperature capacity measurement based on a single battery. The battery''s capacity at discharge rates of
Their simulation results showed that PCM preheating could keep the batteries at a constant temperature, minimizing capacity loss at low temperatures and improving battery life.
The result shows that the time needed to heat the battery to a proper working temperature increases by 2.5 times when the heater resistance doubles (from 0.4 Ω to 0.8Ω), which illustrates the
where Q t is the total heat generation power during charging and discharging. q irr represents the irreversible heat, and q rev represents the reversible heat. E is the terminal voltage of the battery, U OCV is the open-circuit voltage (OCV) of LiBs. T is the battery temperature, and (frac{{partial U_{OCV} }}{partial T}) is the entropy heat coefficient. In (2), I
Subsequently, a lithium-ion battery preheating experiment was conducted to calculate the energy consumed in preheating the lithium-ion battery. The lithium-ion battery was left in a chamber set at −20 °C for 12 h, then preheated to room temperature (above 20 °C). Figure 8 shows the overall setup of the lithium-ion battery preheating
According to the principle of conservation of energy, the battery temperature evolution can be expressed as (1) d T d t · c p · m = h · S c e l l · (T − T a) where t is the test time, h is the heat transfer coefficient between the tested battery and its ambient, T a is the ambient temperature that is maintained at -20 °C, and m, T, c p and S cell are the weight, temperature,
Xu et al. [24] designed the physical and electrical structures of low-temperature hybrid preheating, employing a constant current and constant voltage discharge preheating strategy for internal heating while using electric heating plates for external heating. Compared with other heating techniques, hybrid heating provides a more rapid heating rate and requires less energy to heat
The performance of a power battery directly affects the thermal safety performance of the vehicle. Aiming at the improvement of thermal safety of lithium-ion batteries under low temperature condition, this study focuses on the effect of the positive-temperature-coefficient (PTC) heating film on the heating performance of batteries through experimental
Referencing the temperature contour plots by integrating PCM into the battery limits the cell temperature to below the threshold set by the SAE, which is 55 °C. The comparative plot suggests in the case without PCM at a 30 °C ambient condition at 2C, the battery pack temperature was 58.25 °C, which is near the threshold.
A five-dimensional analysis method (rate of temperature rise, temperature difference, cost, battery friendliness, safety and reliability) for low temperature preheating
[10]. Air and liquid are used as media to transfer heat to the battery. Air preheating with a low thermal efficiency needs a large space due to poor thermal physical properties [15] and is not suitable for the preheating requirements of highly integrated battery packs. Liquid preheating has a higher heating rate than air preheating.
The results show that the low-temperature charging control strategy proposed in this paper has a more stable temperature control effect on the battery, the constant current charging time of the
5.2 The rated ampere hour capacity of the cell/ battery shall be at reference temperature of 270C, constant current discharge at 5 hours rate (5) and end cell voltage of 1.1 V/ cell. 5.3 Ampere hour of the battery shall be as per tender specifications.
The liquid cooling system decreases the temperature rise from 5.8°C to 3.5°C in the discharge cycles with a constant current of -237A. operating temperature requirements. Among them, heat
The requirement of battery preheating is that the temperature of the battery is quickly heated to a specific temperature, and the temperature difference is required to be less than 5 °C. It can be seen from the Sect. 5.2 that increasing the power of heating film can reduce the preheating time, while the temperature difference of battery is raised.
It could preheat the whole battery module to an operating temperature above 0°C within a short period in a very low-temperature environment (–40°C). Based on the volume average temperature, the preheating rate reached 6.7 °C/min with low energy consumption.
Eventually, the improvement of the battery’s output performance is discussed. The results reveal that the proposed designs can effectively preheat the battery with a temperature rise higher than 10°C. The single-PCM design using LiNO 3 ·3H 2 O shows the best preheating ability, while CH 3 COONa·3H 2 O is the most economical.
The ultimate goal of battery preheating is to recover battery performance as quickly as possible at low temperatures while considering battery friendliness, temperature difference, cost, safety and reliability. A systematical review of low temperature preheating techniques for lithium-ion batteries is presented in this paper.
Moreover, a battery module with polyimide flexible heating film is proposed, and the heating films are arranged on both sides of the battery symmetrically. When the power of heating films is 1 W, 3 W, and 5 W, it takes 395 s, 190 s and 126 s to preheat the battery temperature from − 10°C to 25°C, respectively.
The results showed that the battery pack was heated from − 10°C to 2°C within 1157 s, and the temperature between batteries was 3.1 °C. Although the air heating has simple structure and good temperature uniformity, the heating rate is low and cannot meet the requirements of rapid preheating in low temperature environments [ 19 ].
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